DIY Outdoor Bar Table

Finished bar table styled for outdoor entertaining

When my son (193 cm/6’4”) asked for a taller table, I designed this Standing-Height Outdoor Bar Table from Decking Timber to suit how he entertains. He prefers to stand and lean while chatting, not perch on stools. I built the table higher for comfort and better posture, with a footrest for long conversations. Leftover decking boards and fence posts kept costs low and reduced waste. We skipped a flimsy $3,000 store-bought leaner and built something solid, custom, and made to last.

Standing-height outdoor bar table built from decking timber

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Standing-Height Outdoor Bar Table from Decking Timber

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Materials Needed

Cut and Prep the wood

I milled all pieces to the cut list above.

scrap decking plank used for bar table

The leg stock came as a single 4.8 m post—too heavy for the mitre saw—so I rough-cut by hand in a mitre box, then squared and trimmed to final length on the mitre saw.

cutting the 4x4 posts with handsaw

Old mitre boxes get sloppy as the saw wears the slots wider.

squaring the legs with a square ruler

Cut your piece a little long, then square the end and trim it to the exact length.

Cut list layout with legs, rails, and top boards marked

Building the bar table frame

I built the table frame using pocket holes.

Gluing and screwing the tabletop frame with ridged faces outward

Drill two pocket holes at each end of the long rails and short rails. I faced the ridged side of the decking outward on the frame for a simple decorative detail. Add exterior glue at joints and drive pocket-hole screws. I’ll bolt the frame to the legs all the way through for extra strength.

Pocket-hole drilling in the long frame rails

Adding the tabletop

Before fixing the boards to the top, I did a dry fit to make sure everything lined up. I had to trim one board to fill the last gap. For a balanced look, place the odd-sized board in the centre.

Dry fit of decking boards inside the frame before fixing

Once I was happy with the fit, I used the Kreg pocket-hole jig again and drilled two holes at each end of the tabletop boards. I flipped the boards so the ridges faced down. I don’t have the Kreg clamp, so I used regular clamps to stop the boards shifting while I drove the screws. Brush on wood glue, clamp the boards in place, then screw them to the frame.

Clamping top boards while driving pocket-hole screws

A few years ago, I built a trough party table with heavy legs. That taught me to add support under the top. It stops the boards moving over time. For this build, I drove one screw up into each board.

Underside view showing stabilising screws in each top board

Adding the table legs

Before drilling the legs, make sure they’re dead straight. Use a square to line them up, then clamp them in place.

Add two bolts on each side to lock the legs to the frame. Mark their positions so the bolts don’t overlap. Use a spade bit to drill a shallow recess for the bolt head, then drill the bolt hole.

Counterbored bolt holes and coach bolts installed through the frame

Next, I marked the bolt holes with a punch and hammer, then drilled them with a larger spade bit.

marking the hole for the spade bit to drill

As shown below, the holes are drilled one above the other so the bolts don’t cross.

Counterbored bolt holes and coach bolts installed through the frame

You can now add the bolt and tighten the nut. Repeat this step for all the legs. I’ll be honest—this table weighs a tonne. I knew it would be heavy, just not this heavy.

marking the leg position to join to the frame.

Measuring the table leg supports

There are two ways to fit the leg supports: fix them at the bottom, or set them higher between the legs. I chose the higher position so it doubles as a footrest. We find it more comfortable to stand with one foot up.

layout of leg support

Set the support beam at a height that suits you. I placed mine so there’s 42 cm from the top of the support to the bottom of the leg.

I’m 5′7″, and sitting at this bar table wasn’t comfortable—my legs hung down. I added a footrest that also works as a leg support.

measure leg support height

Making the table footrest

I didn’t have timber thick enough for a footrest, so I glued two decking boards together. The finished piece is 4 cm thick. And yes—the nail polish is shocking; these are worker’s hands, lol.

Laminating two decking boards to create a 40 mm footrest

Next, I marked the width of the leg supports and cut that section out so the footrest could slot in. I made one mistake—using the footrest as a ruler and not allowing for the saw blade (kerf), which left a small gap. For a snug fit, use a tape measure and allow for the blade thickness.

marking posts to fit supports

You can chisel it out, but a circular saw is quicker and cleaner. Make sure your first cut keeps the blade on the inside of the mark.

first cut inside the lines

Set your saw to 40 mm and make a series of shallow cuts to the marked depth.

Cutting footrest notches with multiple passes on a circular saw

Take a chisel and lever the cut pieces; the inner sections will break away.

Cleaning the notch with a chisel for a snug footrest fit

I used a hammer and chisel to clean up the inside of the cutout.

using chisel to collapse cuts

Attaching the bar table legs

Working alone, I struggled to hold the leg supports while measuring and securing them. They were heavy and awkward. I solved it with ratchet straps, tying the legs and supports in place so I could measure, drill, and screw easily.

Ratchet straps holding legs and supports for hands-free assembly

drilled a shallow recess with a small spade bit, then drilled a pilot hole one size smaller than the screw.

holes drilled in legs to hold leg supports

For extra strength, I glued and screwed the supports in place. I left the ratchet straps on overnight while the glue dried.

screws and glue adding to secure leg supports adding

Adding the bar table footrest

The image below shows what happens when you don’t allow for the saw blade width—the slot wasn’t snug. No drama; I fixed it by adding screws to hold the footrest.

small gaps from not allowing for blade width

Sanding the outdoor bar table

To finish the table, I sanded the top with 120-grit on an orbital sander to remove the watermarks from sitting in the rain. When I tested the table, the square edge on the footrest wasn’t comfortable. I fixed it by rounding the edge with a router and a round-over bit.

Routing a round-over on the footrest for comfort

Adding oil to preserve the bar table

To finish, I applied timber oil to seal and weatherproof the wood.

Brushing on timber oil and showing the colour change

You can see from this image the difference the oil makes to the colour of the timber.

Brushing on timber oil and showing before and after
Complete bar table with footrest on the patio

With the table done, I didn’t have enough wood to make matching chairs, so I bought them.

Finished bar table and chairs styled for outdoor entertaining

When the chairs arrived, I absolutely hated them. I’d spent $400, so I used them anyway. See how I made removable wooden covers to match the bar table.

plastic bar stool before and after removeable wood cases

Outdoor entertaining DIY ideas

A recycled freezer makes a brilliant patio cooler: add ice, stock your drinks, and they’ll stay cold for hours.

outdoor wooded chest in wheel to store ice and drinks

This wall-mounted bar is made from a recycled pallet and has a handy drop-down counter. It’s great for outdoor entertaining.

Outdoor wall mounted drop down bar made from pallet wood
Pinterest pin

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3 Comments

  • Reply
    Sara
    May 3, 2023 at 10:01 pm

    Awesome! Your son must be over the moon with his new table Anita! You thought of everything. I’m surprised you have any nail polish left at all after all that hard work lol. I can’t wait to see how you did those chairs; they look incredible.

    • Reply
      Anita Holland
      May 6, 2023 at 5:31 pm

      Thanks so much Sara, they loved it. I agree I am surprised I still have nails too. I will post the chair tutorial soon.

  • Reply
    Marie B
    June 4, 2023 at 1:39 am

    Wow Anita, very impressive! I bet your son was thrilled to bits with his new bar table and proud as heck of his mother’s talent. I love that it’s made with leftover lumber. I’m looking forward to seeing how you modified the chairs.

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